Artificial Turf Manufacturing

All components of the Matrix® Turf synthetic turf systems are researched, developed, and manufactured in-house at Hellas Construction’s subsidiaries: Hellas Fibers, Hellas Textiles, and Hellas Polymers. By controlling not only the manufacturing process, but also hand-selecting all raw materials, only the best is put into each synthetic turf fiber — resulting in the best artificial turf systems available in the sports market. Every time that a client selects and orders a sport-specific Matrix Turf system, the yarn and turf rolls are custom-colored and made-to-order. Once each element has been developed to Hellas standards as a top synthetic turf manufacturer, the parts are combined to the 15” artificial turf rolls that are delivered to the job site without any middlemen or distributors. As the only artificial turf manufacturer who controls the complete supply chain from component selection, to manufacturing, to distribution, Hellas offers a quality unparalleled in the sports construction industry.

Offering clients the highest quality sports surfaces from a trusted synthetic turf manufacturer starts with the finest synthetic turf material components. Beginning with the yarn material selection, trained experts handle the exclusive turf systems throughout every step of the manufacturing process. Custom yarns are extruded and carefully processed to ensure that each individual fiber on installed field systems will hold the tenacity and longevity that is present during initial installation for the lifespan of the turf. The quality products, attention to detail, meticulous extrusion process, and experience of the employees all add up to high-quality Matrix Turf systems from a reliable synthetic turf manufacturer.

At Hellas Textiles, the carefully selected and tested fibers are tufted into Matrix Turf. State-of-the-art machines produce turf at a rate that is three times faster than other machines at other artificial turf manufacturer warehouses. The entire tufting process is carefully monitored by experienced staff members to ensure consistency and quality. Before Hellas ships the custom turf to the client, it must go through several stages of quality assurance tests. By investing in the best machines and newest technology in the industry, Hellas pledges a superior product with an exceptionally high standard as synthetic turf manufacturers.

Hellas Polymers uses the highest quality resins and the most advanced techniques to create the backing for Matrix synthetic turf systems. Skilled employees create a “seal” from the processed resins. Applied to the backing of the turf, the seal provides maximum durability and flexibility of turf to uphold during athlete’s quick movements. This final step in Matrix Turf development puts Hellas at the top of the game above other synthetic turf manufacturers.